top of page
Battery Powered Impact Wrench
Project Length
15 weeks
Design and Project Intent
The Battery Powered Impact Wrench designed to enhance Ergonomics, Balance Weight, Increase Torque, and Improve Safety for Entry-Level Mechanics.
.png)
demographic target : any level mechanics
Context |
Mechanics use impact wrenches to efficiently remove and install bolts and nuts, leveraging the tool's high torque output to handle tough jobs that would be challenging with manual tools. The rapid, concussive force delivered by impact wrenches allows mechanics to complete tasks quickly and with less physical strain. These tools are especially valuable in automotive work, where they streamline processes like tire changes and engine repairs.
They desire a battery powered impact wrench that provides them with balanced weight, stronger torque, great ergonomics, safety, and the ability to perform task at any stage.
anatomy of an impact wrench
TRIGGER
GEAR HOUSING
ANVIL
HANDLE
DIRECTIONAL SWITCH
CLIP
TORQUE BUTTON
MOTOR HOUSING
task analysis : a step-by-step study
pain points
Heavy Gear Box Causes Weight
To Be Unbalanced In The Tool
An Open Hand Can Be Dangerous
When Working On Motor Vehicles
Hand Grip Cause Discomfort
When Using Over A Long
Period Of Time
Motor Lacks Torque When Used
On Heavier Or Tighter Bolts
design goals and objectives
BALANCE WEIGHT
Insuring that the tools weight is balanced will decreases the risk of injury.
INCREASE TORQUE
Achieving stronger torque will improve tighter fastenings, overall safety, and overall better performance.
INCREASE SAFETY
Improving safety will reduce the amount of accidents and enhances trust.
brand analysis
brand design language
sketches : ideation level sketching
sketches : second level sketching
_edited.jpg)
full scale foam prototypes : 23 foam models
Rotor
final full scale model : constructed out of maple wood
exploded view
Brushless Motor
Gear Box
LED Light
Trigger
Torque Drive Control
Brushless Motor
Logo
Injection Molded ABS Plastic
Rubber Grip
Battery Connector
Switch
final : stained and finished with chestnut and polyurethane oil
bottom of page